Production line monitoring solution for industrial automation and smart manufacturing of the future
Avnet’s Smart Factory is a smart production line monitoring solution powered by AI and IoT technologies, which enables you to monitor everything on the shop floor from a centralized, live dashboard. Our industrial automation solution involves highly trained machine learning algorithms that can predict machine failures and brings higher operational intelligence that your legacy system was not able to perform.
Our Industry 4.0 solution enables manufacturers to connect multiple production lines and machines, acquire data at different stages of production from several disparate sources and develop capabilities like remote monitoring, edge analytics and predictive maintenance and digital twin.
Features
Our Smart Factory Solution has the capability to connect multiple sensors to monitor the status, automate, collect data, analyze it and derive useful insights to improve manufacturing operations.
Edge analytics
- Demand forecasting and capacity planning
- Suggest supply chain bottlenecks
- Predictive maintenance with advanced algorithms
- Digital twin to regulate production
- Real-time demand visibility
- Moving analytics and custom business logic to IoT devices
- Detect anomalies at the edge and symptoms for equipment failures
Factory performance monitoring and predictive analytics
- Live, interactive dashboard with KPI graph for each factory
- Collect data and improve operations with machine learning
- Data stream processing for predictive maintenance analysis
- Predict machine failure and efficiency degradation
- Monitor the progress of production, visualize product routing and identify bottlenecks
Smart ticketing systems for issue tracking
- Smart organization, prioritization and routing of tickets
- Predictive insights for service management requests
- Machine failure prediction and auto assignment of tickets to a technician for maintenance
- Accurate classification model based on the historical information of tickets
- Auto update ticket status when the status of machinery changes
- ML algorithms to predict estimation for task completion
Anomaly diagnosis and precisions
- ML algorithms modeled to make the most accurate failures predictions
- Detect suspicious events or system misuse
- Instant notifications on mobile devices to immediately act and resolve issues
- Perform root cause analysis for faster issue traceability and resolution
- Remotely troubleshoot issues
- Self-learning algorithms that continually improve production line efficiency
Monitor the metrics that matter the most
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OEE
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Availability
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Performance
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Quality
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Behind time
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Downtime
Are you ready to take your first step towards Industry 4.0?
Get in Touch
Steps to implement Avnet’s Smart Factory Solution
Site assessment
Data point analysis and hardware kit finalization
Onboarding
Value realization
FAQs
Most Commonly Asked Questions Regarding Avnet's Smart Factory Solution
It depends on the readiness of your infrastructure and the business use case. However, if you are already collecting and storing data in any way, it would not take much time for set up and installation. In case you have any specific customization requirements for dashboard and reports, then it may affect the timeline.
Yes! We just need to assess your infrastructure and identify data points so that our technical team can guide you further. We will then integrate your current machines and help you make sense of your data.
During the assessment, our technical team will identify machines which are smart, semi-smart and dumb. Smart machines can be connected directly to the cloud. Semi-smart machines can provide a few data points directly to cloud and require external sensors/actuators in order to send any other data points. Dumb devices cannot provide any data and require external sensors/actuators to connect and send particular data to the cloud.
Yes. Our engineers will conduct an assessment of your facility to get a full understanding of the infrastructure and identify a solution on how to make your machines or assets IoT-enabled. In case of totally dumb devices, we can always set up an internet connection using external sensors and actuators.
Yes, Avnet’s Smart Factory can be implemented with the existing third-party cloud service provider. In this scenario, the solution will collect the data from the third-party cloud storage you are using and connect it to the IoT cloud. The solution will then use the data from the IoT cloud only.
The security of your data is paramount to us. All communication is secured with SSL and TLS protocols to ensure secured device management and connectivity management. Avnet’s Smart Factory Solution uses OAuth2 authentication which enables third-party applications to access the user accounts on an HTTP service.
It depends upon the use case. To discuss further, please write to us at info@softwebsolutions.com
Yes. The solution allows users to add multiple factories situated at different locations. Each factory can be divided into particular floors, production lines and stages/processes. Users can always view the generic dashboard along with the combined KPI values or the individual KPI values for each factory. The dashboard and reports can be customized as per your requirements.